MOULDS

The team of engineers in the technical office actively collaborate with the client and with the companies in the group to provide ad hoc co-design solutions and optimisation for every project.

The companies in the group follow the client throughout the process, offering solutions and suggestions to reduce the costs of constructing the mould and for optimal mouldability.

The overall vision of the production process (from co-design to stamping) makes planning more efficient and effective compared to that of competitors.

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Preliminary Analysis and Co-design

Every project begins with analysis of the mouldability of the 3D model to highlight critical issues and suggest solutions for improvement, to minimise costs and increase efficiency during stamping. Careful analysis of mould flow and mould cooling simulate the behaviour at stamping so that any critical issues can be acted upon beforehand, cycles times can be reduced to a minimum and any flaws in the appearance or shape can be eliminated.

The virtual study is also extended to adjacent parts to ensure that there is no interference and/or overlaying during assembly.

Preliminary Analysis and Co-design

Every project begins with analysis of the mouldability of the 3D model to highlight critical issues and suggest solutions for improvement, to minimise costs and increase efficiency during stamping. Careful analysis of mould flow and mould cooling simulate the behaviour at stamping so that any critical issues can be acted upon beforehand, cycles times can be reduced to a minimum and any flaws in the appearance or shape can be eliminated.

The virtual study is also extended to adjacent parts to ensure that there is no interference and/or overlaying during assembly.

Mould design

Following preliminary studies, the mould is set by defining the structure of the movements, the injection system and the conditioning system, using the best available technologies. During this stage careful assessment is also done with virtual 3D models (also animated) to verify the functionality of the project and avoid any interference or uncoupling.

Accurate mould design reduces deformation, shortens cycle times and increases mould fidelity. Great attention is paid to the choice of materials and the processing of stamped parts and movements, to guarantee maximum durability of the mould, especially in the case of reinforced and loaded materials. Every mould has a use and maintenance manual with plans for scheduled and preventative maintenance.

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Mould construction

Innovative management software makes it possible to handle work orders and priorities in an effective way to meet the tight schedules of automotive clients. Our experience and scientific approach ensure the excellent accuracy of moulds and guarantee a product that is already complaint right from the very first mould test. Several controls are carried out during all the stages of the process to guarantee that the project is progressing properly.

See the production division

Mould construction

Innovative management software makes it possible to handle work orders and priorities in an effective way to meet the tight schedules of automotive clients. Our experience and scientific approach ensure the excellent accuracy of moulds and guarantee a product that is already complaint right from the very first mould test. Several controls are carried out during all the stages of the process to guarantee that the project is progressing properly.

See the production division

Quality is to satisfy the needs of the client and exceed his expectations by continuing to improve

Moulds

Preliminary Analysis and Co-design

Preliminary Analysis and Co-design

Mould design

Mould construction

Mould construction

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